AI Camera Safety Solution for Detecting People Approaching Active Industrial Robots
Discover how EYEFIRE's AI Camera solution monitors danger zones around industrial robots, detecting human intrusion in real time and triggering instant alerts. The system helps reduce unauthorized access risks by 90%, improve workplace safety, and enhance operational efficiency in automated manufacturing environments.
CUSTOMER OVERVIEW
The customer is an automated manufacturing plant where multiple industrial robots operate continuously throughout the production area. These robots perform tasks such as assembly, machining, welding, packaging, and material handling with high speed and significant force.
During operations, the company must ensure the safety of workers who work near robotic areas while maintaining the continuity and efficiency of the production line.
Due to the highly automated nature of the manufacturing environment, real-time monitoring of danger zones around robots has become a critical requirement for minimizing workplace accidents and improving operational safety.
SOLUTION – EYEFIRE SAFETY
To improve safety within industrial robot operating areas, the factory deployed an AI Camera-based real-time danger zone monitoring system. The solution utilizes AI-powered CCTV cameras to automatically detect people entering monitored areas and instantly trigger alerts.
Two AI cameras are installed at opposite corners of the robot cell to ensure full coverage of the work area while minimizing blind spots.
SOLUTION HIGHLIGHTS
- Installation of 2 AI Cameras at opposite corners of the robot area
- Continuous monitoring of the entire danger zone surrounding the robot
- AI automatically defines alert zones based on configured areas
- Real-time detection of people entering hazardous zones
- Automatic activation of warning lights and alarm sirens
- Reduced monitoring blind spots within production areas
- Live camera feeds displayed on monitoring screens (Live View)
- Improved on-site response capability when risks occur
SOLUTION ARCHITECTURE
HOW IT WORKS
Cameras capture real-time images of the robot operating area
Image data is transmitted through the local network to the AI Hub
The AI Engine analyzes video streams and detects people within the monitored area
The system determines whether a person has entered a danger zone
AI generates real-time alerts
Alert signals are sent to warning lights and alarm sirens
Camera feeds are displayed on monitoring screens
All data is stored for post-event review and analysis
OUTCOMES
Reduce the risk of unauthorized access to hazardous areas.
Increase the effectiveness of on-site safety monitoring.
Reduce reliance on manual supervision.
KEY OUTCOMES
- Monitor robot operating areas continuously, 24/7
- Provide instant alerts when people enter danger zones
- Improve response speed to unsafe situations
- Reduce workplace accident risks in automated environments
- Support centralized safety management from the control room
- Improve worker compliance with safety regulations
IN PRODUCTION
EXPANDED APPLICATIONS
